To maximize ROI in tire recycling, your equipment must be capable of producing high-purity rubber blocks (approx. 50mm) while maintaining low operational costs. Use these four engineering pillars to guide your selection.
1. Torque and Blade Metallurgy: The “Scissors” Effect
Tires are incredibly tough, requiring a specific mechanical action to break them down.
Dual-Shaft Shearing: Look for a dual-shaft system where high-strength alloy steel blades shear against each other. This low-speed, high-torque “scissors” action is the only reliable way to overcome the toughness of passenger, truck, and steel radial tires.
Wear Resistance: Ensure the blades, spindle, and housing are made of special wear-resistant materials and have undergone advanced heat treatment. This is critical for minimizing maintenance costs when dealing with steel-belted radials.
2. Integrated Sizing: The Rotary Screen Design
In my experience, the bottleneck in tire shredding is often the sorting, not the cutting.
Built-in Drum Screen: Choose a shredder with an integrated “Rotary Screen” or drum screen system. This allows the machine to automatically separate material that meets the 50mm specification.
Recirculating Crushing: The system should automatically return oversized chunks back to the main shredder for secondary crushing. This ensures a uniform output without manual sorting intervention.
3. Intelligent Protection and Safety
A tire shredder’s worst enemy is an “unshreddable” object or a massive overload.
Automatic Reversal: The electronic control system must include an automatic reversal feature. When the machine detects an overload or a jam, it should reverse and eject the object to prevent damage to the shafts.
Continuous Operation: This intelligent control reduces the need for manual intervention, ensuring the line stays stable and productive.
4. End-Product Versatility
The value of your shredder is defined by the marketability of its output.
The 50mm Standard: Ensure the machine can be tuned—by adjusting blade gaps and screen sizes—to produce consistent 50mm rubber blocks.
Application Ready: These 50mm blocks are the “gold standard” for various high-value industries, including Tire Derived Fuel (TDF), pyrolysis oil refining, modified asphalt additives, and rubber crumb production.
Engineering Checklist for Buyers:
Material Range: Can it handle passenger, truck, and OTR tires?
Output Control: Is the output size controllable to approximately 50mm?
Maintenance: Are the core components heat-treated for longevity?
Summary
“Choosing Yuxi means partnering with a global leader in waste resource regeneration that provides ‘certain productivity’ through twenty years of technical expertise and EU CE-certified equipment, offering integrated solutions from crushing and high-purity sorting to advanced hydraulic baling.”
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